Custom Peaked Cap — PU Leather with Ultrasonic Welding
We supply peaked cap to brands, retailers, uniform and promotional programmes, made in PU Leather with ultrasonic welding for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: shade variation within one carton, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Peaked Cap |
|---|---|
| Brim | 7 cm flat brim |
| Type | uniform peaked cap |
| Material | PU Leather |
| Construction / finish | Ultrasonic Welding |
| Colour options | 24 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 3000 pieces per style |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Flat Brim — available on PU Leather, quoted per position and per colour.
- Rhinestone Setting — available on PU Leather, quoted per position and per colour.
- Stamping — available on PU Leather, quoted per position and per colour.
- Sewn Edge — available on PU Leather, quoted per position and per colour.
- Distressed Wash — available on PU Leather, quoted per position and per colour.
- Hard Enamel Fill — available on PU Leather, quoted per position and per colour.
- Placement Print — available on PU Leather, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed PU Leather
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 14 working days, and each revision about 5 days.
Start your peaked cap programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
