Custom Peaked Cap in Cordura Nylon with Woven Patch for Denim and Workwear Programmes

Custom Peaked Cap — Cordura Nylon with Woven Patch

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Cordura Nylon with woven patch for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.

The failures here are predictable: a finish that tarnishes or rubs off after washing, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Screen Printing — available on Cordura Nylon, quoted per position and per colour.
• Felt Blocking — available on Cordura Nylon, quoted per position and per colour.
• Beaded Detail — available on Cordura Nylon, quoted per position and per colour.
• Laser Engraving — available on Cordura Nylon, quoted per position and per colour.
• Water-Repellent Finish — available on Cordura Nylon, quoted per position and per colour.
• Reflective Piping — available on Cordura Nylon, quoted per position and per colour.
• Curved Brim — available on Cordura Nylon, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Cordura Nylon
3. Shape sample with woven patch applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

How long does sampling take?

A first sample takes 10 working days, and each revision about 5 days.

Which compliance documents do you provide?

We prepare salt spray test for metal finishes and the supporting test reports for the destination market.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Start your peaked cap programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.