Custom Formal Hat — Tulle with Quilted Lining
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Tulle with quilted lining for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is size grading, because these are bought in precise sizes — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 17 cm |
| Type | ceremonial hat |
| Material | Tulle |
| Construction / finish | Quilted Lining |
| Colour options | 12 shades, Pantone matched |
| Packing | gift box |
| MOQ | 300 pieces per style |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; EN 71 part 3 for decorative components |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Overlocked Edge — available on Tulle, quoted per position and per colour.
- Unstructured Crown — available on Tulle, quoted per position and per colour.
- Ultrasonic Welding — available on Tulle, quoted per position and per colour.
- Packable Crushable Finish — available on Tulle, quoted per position and per colour.
- Die-Casting — available on Tulle, quoted per position and per colour.
- Shapeable Edge — available on Tulle, quoted per position and per colour.
- Rhinestone Setting — available on Tulle, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Tulle
- Shape sample with quilted lining applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same size grading.
FAQ
How long does sampling take?
A first sample takes 7 working days, and each revision about 4 days.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare EN 71 part 3 for decorative components and the supporting test reports for the destination market.
Start your formal hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
