Custom Formal Hat — Horn with Injection Moulding
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Horn with injection moulding for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is grosgrain ribbon lustre and edge — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: shade variation within one carton, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 15 cm |
| Type | homburg hat |
| Material | Horn |
| Construction / finish | Injection Moulding |
| Colour options | 6 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | REACH and GPSR documentation; GRS recycled content claim |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Woven Jacquard — available on Horn, quoted per position and per colour.
- Overlocked Edge — available on Horn, quoted per position and per colour.
- Beaded Detail — available on Horn, quoted per position and per colour.
- Fringe Finish — available on Horn, quoted per position and per colour.
- Jacquard Knit — available on Horn, quoted per position and per colour.
- Reflective Piping — available on Horn, quoted per position and per colour.
- Heat-Cut Edge — available on Horn, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Horn
- Shape sample with injection moulding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same grosgrain ribbon lustre and edge.
FAQ
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
Start your formal hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
