Custom Peaked Cap in Twill Tape with All-Over Print for E-commerce and Small-Batch Brands

Custom Peaked Cap — Twill Tape with All-Over Print

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Twill Tape with all-over print for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.

The failures here are predictable: shade variation within one carton, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Tassel Finish — available on Twill Tape, quoted per position and per colour.
• Sequin Stitching — available on Twill Tape, quoted per position and per colour.
• Rubber Coating — available on Twill Tape, quoted per position and per colour.
• Contrast Piping — available on Twill Tape, quoted per position and per colour.
• Reflective Piping — available on Twill Tape, quoted per position and per colour.
• Embroidered Patch — available on Twill Tape, quoted per position and per colour.
• Felt Blocking — available on Twill Tape, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Twill Tape
3. Shape sample with all-over print applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

Which compliance documents do you provide?

We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

What is the minimum order?

Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.

Start your peaked cap programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.