Custom Formal Hat — Acrylic Yarn with Epoxy Dome
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Acrylic Yarn with epoxy dome for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is grosgrain ribbon lustre and edge — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 17 cm |
| Type | bowler derby hat |
| Material | Acrylic Yarn |
| Construction / finish | Epoxy Dome |
| Colour options | 8 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; salt spray test for metal finishes |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Ultrasonic Welding — available on Acrylic Yarn, quoted per position and per colour.
- Cable Knit — available on Acrylic Yarn, quoted per position and per colour.
- Hand Braiding — available on Acrylic Yarn, quoted per position and per colour.
- Hand Crochet — available on Acrylic Yarn, quoted per position and per colour.
- Rubber Coating — available on Acrylic Yarn, quoted per position and per colour.
- 3D Puff Embroidery — available on Acrylic Yarn, quoted per position and per colour.
- Beaded Detail — available on Acrylic Yarn, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Acrylic Yarn
- Shape sample with epoxy dome applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same grosgrain ribbon lustre and edge.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
Start your formal hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
