Custom Dad Hat in Recycled Polyester Yarn with Enzyme Wash for Denim and Workwear Programmes

Custom Dad Hat — Recycled Polyester Yarn with Enzyme Wash

We supply dad hat to brands, retailers, uniform and promotional programmes, made in Recycled Polyester Yarn with enzyme wash for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is shape change after washing, measured against the approved sample — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.

The failures here are predictable: colour drift between the approved sample and the bulk trim, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Fleece Lining — available on Recycled Polyester Yarn, quoted per position and per colour.
• Curved Brim — available on Recycled Polyester Yarn, quoted per position and per colour.
• Moisture-Wicking Finish — available on Recycled Polyester Yarn, quoted per position and per colour.
• Contrast Piping — available on Recycled Polyester Yarn, quoted per position and per colour.
• Hot Foil Stamping — available on Recycled Polyester Yarn, quoted per position and per colour.
• Metal Eyelet — available on Recycled Polyester Yarn, quoted per position and per colour.
• Steam Blocking — available on Recycled Polyester Yarn, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Recycled Polyester Yarn
3. Shape sample with enzyme wash applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same shape change after washing.

FAQ

How long does sampling take?

A first sample takes 12 working days, and each revision about 4 days.

What is the minimum order?

Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Start your dad hat programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.