Custom Peaked Cap — Polyester Mesh with Packable Crushable Finish
We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Polyester Mesh with packable crushable finish for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is brim flatness, because a wavy brim is returned immediately — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Peaked Cap |
|---|---|
| Brim | structured brim |
| Type | fitted peaked cap |
| Material | Polyester Mesh |
| Construction / finish | Packable Crushable Finish |
| Colour options | 24 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 500 pieces per style |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; azo dye-free declaration |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Edge Binding — available on Polyester Mesh, quoted per position and per colour.
- Injection Moulding — available on Polyester Mesh, quoted per position and per colour.
- Digital Printing — available on Polyester Mesh, quoted per position and per colour.
- Moisture-Wicking Finish — available on Polyester Mesh, quoted per position and per colour.
- Paint Spray — available on Polyester Mesh, quoted per position and per colour.
- Screen Printing — available on Polyester Mesh, quoted per position and per colour.
- UV Printing — available on Polyester Mesh, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Polyester Mesh
- Shape sample with packable crushable finish applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim flatness.
FAQ
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your peaked cap programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
