Custom Formal Hat — Bone with Soft Enamel Fill
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Bone with soft enamel fill for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is grosgrain ribbon lustre and edge — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 15 cm |
| Type | bowler derby hat |
| Material | Bone |
| Construction / finish | Soft Enamel Fill |
| Colour options | 12 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 2000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Heat-Cut Edge — available on Bone, quoted per position and per colour.
- Elastic Sweatband — available on Bone, quoted per position and per colour.
- Crochet — available on Bone, quoted per position and per colour.
- Sequin Stitching — available on Bone, quoted per position and per colour.
- Curved Brim — available on Bone, quoted per position and per colour.
- Piece Dyeing — available on Bone, quoted per position and per colour.
- Rhinestone Setting — available on Bone, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Bone
- Shape sample with soft enamel fill applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same grosgrain ribbon lustre and edge.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your formal hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
