Custom Peaked Cap — EVA Foam with Chenille Patch
We supply peaked cap to brands, retailers, uniform and promotional programmes, made in EVA Foam with chenille patch for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is brim flatness, because a wavy brim is returned immediately — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Peaked Cap |
|---|---|
| Brim | 7 cm flat brim |
| Type | streetwear peaked cap |
| Material | EVA Foam |
| Construction / finish | Chenille Patch |
| Colour options | 16 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; colour fastness to washing, rubbing and light |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Hot Foil Stamping — available on EVA Foam, quoted per position and per colour.
- Tassel Finish — available on EVA Foam, quoted per position and per colour.
- Wire Brim — available on EVA Foam, quoted per position and per colour.
- Sublimation Printing — available on EVA Foam, quoted per position and per colour.
- Placement Print — available on EVA Foam, quoted per position and per colour.
- Soft Enamel Fill — available on EVA Foam, quoted per position and per colour.
- Distressed Wash — available on EVA Foam, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed EVA Foam
- Shape sample with chenille patch applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim flatness.
FAQ
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your peaked cap programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
