Custom Peaked Cap in Merino Wool Yarn with Distressed Wash for Outerwear and Jacket Programmes

Custom Peaked Cap — Merino Wool Yarn with Distressed Wash

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Merino Wool Yarn with distressed wash for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: a supplier who disappears once the deposit is paid, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Rhinestone Setting — available on Merino Wool Yarn, quoted per position and per colour.
• Overlocked Edge — available on Merino Wool Yarn, quoted per position and per colour.
• Injection Moulding — available on Merino Wool Yarn, quoted per position and per colour.
• Sequin Stitching — available on Merino Wool Yarn, quoted per position and per colour.
• Packable Crushable Finish — available on Merino Wool Yarn, quoted per position and per colour.
• Flat Brim — available on Merino Wool Yarn, quoted per position and per colour.
• Hot Foil Stamping — available on Merino Wool Yarn, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Merino Wool Yarn
3. Shape sample with distressed wash applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

How long does sampling take?

A first sample takes 14 working days, and each revision about 3 days.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

What is the minimum order?

Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.

Start your peaked cap programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.