Custom Dad Hat in Suede with Ultrasonic Welding for Uniform and Corporate Programmes

Custom Dad Hat — Suede with Ultrasonic Welding

We supply dad hat to brands, retailers, uniform and promotional programmes, made in Suede with ultrasonic welding for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery density on washed cotton, which puckers if it is wrong — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.

The failures here are predictable: a finish that tarnishes or rubs off after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Rubber Coating — available on Suede, quoted per position and per colour.
• Flat Brim — available on Suede, quoted per position and per colour.
• Metal Eyelet — available on Suede, quoted per position and per colour.
• Ultrasonic Welding — available on Suede, quoted per position and per colour.
• Anti-UV Finish — available on Suede, quoted per position and per colour.
• Sandwich Brim — available on Suede, quoted per position and per colour.
• 3D Puff Embroidery — available on Suede, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Suede
3. Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery density on washed cotton.

FAQ

What is the minimum order?

Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.

Which compliance documents do you provide?

We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Start your dad hat programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.