Custom Formal Hat — Sherpa Fleece with Quilted Lining
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Sherpa Fleece with quilted lining for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is grosgrain ribbon lustre and edge — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: packing that arrives mixed and unusable on the line, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.

Specification
| Product | Formal Hat |
|---|---|
| Crown height | 15 cm |
| Type | ceremonial hat |
| Material | Sherpa Fleece |
| Construction / finish | Quilted Lining |
| Colour options | 12 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 2000 pieces per style |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; salt spray test for metal finishes |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Hand Braiding — available on Sherpa Fleece, quoted per position and per colour.
- Rhinestone Setting — available on Sherpa Fleece, quoted per position and per colour.
- Shapeable Edge — available on Sherpa Fleece, quoted per position and per colour.
- Quilted Lining — available on Sherpa Fleece, quoted per position and per colour.
- Stamping — available on Sherpa Fleece, quoted per position and per colour.
- Rib Knit — available on Sherpa Fleece, quoted per position and per colour.
- Anti-Rust Treatment — available on Sherpa Fleece, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Sherpa Fleece
- Shape sample with quilted lining applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same grosgrain ribbon lustre and edge.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your formal hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.







