Custom Dad Hat — Melton Wool with Edge Binding
We supply dad hat to brands, retailers, uniform and promotional programmes, made in Melton Wool with edge binding for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is soft crown collapse, which is the point of the style but must be controlled — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.

Specification
| Product | Dad Hat |
|---|---|
| Profile | relaxed fit |
| Wash | enzyme wash |
| Material | Melton Wool |
| Construction / finish | Edge Binding |
| Colour options | 24 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 3000 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; salt spray test for metal finishes |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Offset Printing — available on Melton Wool, quoted per position and per colour.
- Edge Binding — available on Melton Wool, quoted per position and per colour.
- Metal Eyelet — available on Melton Wool, quoted per position and per colour.
- Heat Transfer Printing — available on Melton Wool, quoted per position and per colour.
- Woven Patch — available on Melton Wool, quoted per position and per colour.
- Powder Coating — available on Melton Wool, quoted per position and per colour.
- Sublimation Printing — available on Melton Wool, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Melton Wool
- Shape sample with edge binding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same soft crown collapse.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your dad hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.







