Custom Formal Hat — Brushed Acrylic with Heat-Cut Edge
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Brushed Acrylic with heat-cut edge for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is size grading, because these are bought in precise sizes — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: packing that arrives mixed and unusable on the line, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 15 cm |
| Type | morning dress hat |
| Material | Brushed Acrylic |
| Construction / finish | Heat-Cut Edge |
| Colour options | 6 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 500 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; azo dye-free declaration |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Enzyme Wash — available on Brushed Acrylic, quoted per position and per colour.
- Snapback Closure — available on Brushed Acrylic, quoted per position and per colour.
- Soft Enamel Fill — available on Brushed Acrylic, quoted per position and per colour.
- Hand Braiding — available on Brushed Acrylic, quoted per position and per colour.
- Distressed Wash — available on Brushed Acrylic, quoted per position and per colour.
- Sequin Stitching — available on Brushed Acrylic, quoted per position and per colour.
- Intarsia Knit — available on Brushed Acrylic, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Brushed Acrylic
- Shape sample with heat-cut edge applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same size grading.
FAQ
How long does sampling take?
A first sample takes 7 working days, and each revision about 5 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your formal hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
