Custom Formal Hat — EVA Foam with Die-Casting
We supply formal hat to brands, retailers, uniform and promotional programmes, made in EVA Foam with die-casting for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is size grading, because these are bought in precise sizes — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 17 cm |
| Type | top hat |
| Material | EVA Foam |
| Construction / finish | Die-Casting |
| Colour options | 8 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 2000 pieces per style |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | SNI or SIRIM documentation per destination; salt spray test for metal finishes |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Flat Embroidery — available on EVA Foam, quoted per position and per colour.
- Anti-Rust Treatment — available on EVA Foam, quoted per position and per colour.
- Woven Jacquard — available on EVA Foam, quoted per position and per colour.
- Shapeable Edge — available on EVA Foam, quoted per position and per colour.
- Metal Eyelet — available on EVA Foam, quoted per position and per colour.
- Ultrasonic Welding — available on EVA Foam, quoted per position and per colour.
- Sandwich Brim — available on EVA Foam, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed EVA Foam
- Shape sample with die-casting applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same size grading.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your formal hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
