Custom Formal Hat — Horn with Flat Embroidery
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Horn with flat embroidery for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is size grading, because these are bought in precise sizes — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 11 cm |
| Type | homburg hat |
| Material | Horn |
| Construction / finish | Flat Embroidery |
| Colour options | 8 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 300 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; azo dye-free declaration |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- UV Printing — available on Horn, quoted per position and per colour.
- Edge Binding — available on Horn, quoted per position and per colour.
- Rope Trim — available on Horn, quoted per position and per colour.
- Rubber Coating — available on Horn, quoted per position and per colour.
- Metal Eyelet — available on Horn, quoted per position and per colour.
- Yarn Dyeing — available on Horn, quoted per position and per colour.
- Heat-Cut Edge — available on Horn, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Horn
- Shape sample with flat embroidery applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same size grading.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 7 working days, and each revision about 5 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your formal hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
