Custom Dad Hat in Sherpa Fleece with 3D Puff Embroidery for Outerwear and Jacket Programmes

Custom Dad Hat — Sherpa Fleece with 3D Puff Embroidery

We supply dad hat to brands, retailers, uniform and promotional programmes, made in Sherpa Fleece with 3d puff embroidery for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is soft crown collapse, which is the point of the style but must be controlled — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: packing that arrives mixed and unusable on the line, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Rope Trim — available on Sherpa Fleece, quoted per position and per colour.
• Epoxy Dome — available on Sherpa Fleece, quoted per position and per colour.
• Debossing — available on Sherpa Fleece, quoted per position and per colour.
• Water-Repellent Finish — available on Sherpa Fleece, quoted per position and per colour.
• Digital Printing — available on Sherpa Fleece, quoted per position and per colour.
• Anti-Rust Treatment — available on Sherpa Fleece, quoted per position and per colour.
• Velcro Closure — available on Sherpa Fleece, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Sherpa Fleece
3. Shape sample with 3d puff embroidery applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same soft crown collapse.

FAQ

What is the minimum order?

Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

How long does sampling take?

A first sample takes 7 working days, and each revision about 3 days.

Which compliance documents do you provide?

We prepare azo dye-free declaration and the supporting test reports for the destination market.

Start your dad hat programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.