Custom Formal Hat — Coconut Shell with Woven Jacquard
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Coconut Shell with woven jacquard for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is grosgrain ribbon lustre and edge — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: packing that arrives mixed and unusable on the line, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 17 cm |
| Type | bowler derby hat |
| Material | Coconut Shell |
| Construction / finish | Woven Jacquard |
| Colour options | 12 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 300 pieces per style |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; REACH nickel-release test for metal findings |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Powder Coating — available on Coconut Shell, quoted per position and per colour.
- Velcro Closure — available on Coconut Shell, quoted per position and per colour.
- Edge Binding — available on Coconut Shell, quoted per position and per colour.
- Fringe Finish — available on Coconut Shell, quoted per position and per colour.
- Pantone Colour Matching — available on Coconut Shell, quoted per position and per colour.
- Unstructured Crown — available on Coconut Shell, quoted per position and per colour.
- Pleating — available on Coconut Shell, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Coconut Shell
- Shape sample with woven jacquard applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same grosgrain ribbon lustre and edge.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Which compliance documents do you provide?
We prepare REACH nickel-release test for metal findings and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 12 working days, and each revision about 5 days.
Start your formal hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
