Custom Trucker Hat — EVA Foam with Steam Blocking
We supply trucker hat to brands, retailers, uniform and promotional programmes, made in EVA Foam with steam blocking for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is mesh breathability and hand feel — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Trucker Hat |
|---|---|
| Panels | 5-panel |
| Back | patterned mesh back |
| Material | EVA Foam |
| Construction / finish | Steam Blocking |
| Colour options | 6 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 3000 pieces per style |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | GSO conformity with Arabic labelling; REACH nickel-release test for metal findings |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Enzyme Wash — available on EVA Foam, quoted per position and per colour.
- Flat Embroidery — available on EVA Foam, quoted per position and per colour.
- Epoxy Dome — available on EVA Foam, quoted per position and per colour.
- Structured Front Panel — available on EVA Foam, quoted per position and per colour.
- Debossing — available on EVA Foam, quoted per position and per colour.
- Rubber Coating — available on EVA Foam, quoted per position and per colour.
- Beaded Detail — available on EVA Foam, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed EVA Foam
- Shape sample with steam blocking applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same mesh breathability and hand feel.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How long does sampling take?
A first sample takes 14 working days, and each revision about 5 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Start your trucker hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
