Custom Ivy Cap in Polyester with Ultrasonic Welding for E-commerce and Small-Batch Brands

Custom Ivy Cap — Polyester with Ultrasonic Welding

We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Polyester with ultrasonic welding for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is panel symmetry on an eight-piece crown — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.

The failures here are predictable: packing that arrives mixed and unusable on the line, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Pigment Dye — available on Polyester, quoted per position and per colour.
• Contrast Piping — available on Polyester, quoted per position and per colour.
• Woven Patch — available on Polyester, quoted per position and per colour.
• Ultrasonic Welding — available on Polyester, quoted per position and per colour.
• Powder Coating — available on Polyester, quoted per position and per colour.
• Sandwich Brim — available on Polyester, quoted per position and per colour.
• Pantone Colour Matching — available on Polyester, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Polyester
3. Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same panel symmetry on an eight-piece crown.

FAQ

Which compliance documents do you provide?

We prepare REACH nickel-release test for metal findings and the supporting test reports for the destination market.

What is the minimum order?

Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Start your ivy cap programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.