Custom Ivy Cap — Coconut Shell with Heat-Cut Edge
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Coconut Shell with heat-cut edge for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is panel symmetry on an eight-piece crown — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Ivy Cap |
|---|---|
| Size | S / 55 cm |
| Type | newsboy cap |
| Material | Coconut Shell |
| Construction / finish | Heat-Cut Edge |
| Colour options | 24 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | REACH and GPSR documentation; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Metal Buckle Strap — available on Coconut Shell, quoted per position and per colour.
- Straw Weaving — available on Coconut Shell, quoted per position and per colour.
- Curved Brim — available on Coconut Shell, quoted per position and per colour.
- Sandwich Brim — available on Coconut Shell, quoted per position and per colour.
- Moisture-Wicking Finish — available on Coconut Shell, quoted per position and per colour.
- Fringe Finish — available on Coconut Shell, quoted per position and per colour.
- Elastic Sweatband — available on Coconut Shell, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Coconut Shell
- Shape sample with heat-cut edge applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same panel symmetry on an eight-piece crown.
FAQ
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Start your ivy cap programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
