Custom Ivy Cap — Coconut Shell with Chenille Patch
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Coconut Shell with chenille patch for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is panel symmetry on an eight-piece crown — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Ivy Cap |
|---|---|
| Size | L / 59 cm |
| Type | newsboy cap |
| Material | Coconut Shell |
| Construction / finish | Chenille Patch |
| Colour options | 16 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 2000 pieces per style |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | UKCA and REACH documentation; CPSIA lead and phthalate testing |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Ultrasonic Welding — available on Coconut Shell, quoted per position and per colour.
- Packable Crushable Finish — available on Coconut Shell, quoted per position and per colour.
- Hard Enamel Fill — available on Coconut Shell, quoted per position and per colour.
- 3D Puff Embroidery — available on Coconut Shell, quoted per position and per colour.
- Epoxy Dome — available on Coconut Shell, quoted per position and per colour.
- Anti-UV Finish — available on Coconut Shell, quoted per position and per colour.
- Piece Dyeing — available on Coconut Shell, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Coconut Shell
- Shape sample with chenille patch applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same panel symmetry on an eight-piece crown.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your ivy cap programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
