Custom Ivy Cap — Melton Wool with Ultrasonic Welding
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Melton Wool with ultrasonic welding for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is panel symmetry on an eight-piece crown — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Ivy Cap |
|---|---|
| Size | M / 57 cm |
| Type | newsboy cap |
| Material | Melton Wool |
| Construction / finish | Ultrasonic Welding |
| Colour options | 16 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; colour fastness to washing, rubbing and light |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Cable Knit — available on Melton Wool, quoted per position and per colour.
- Curved Brim — available on Melton Wool, quoted per position and per colour.
- Rhinestone Setting — available on Melton Wool, quoted per position and per colour.
- Embroidered Patch — available on Melton Wool, quoted per position and per colour.
- Beaded Detail — available on Melton Wool, quoted per position and per colour.
- Chenille Patch — available on Melton Wool, quoted per position and per colour.
- Embroidery — available on Melton Wool, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Melton Wool
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same panel symmetry on an eight-piece crown.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 14 working days, and each revision about 4 days.
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Start your ivy cap programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
