Custom Ivy Cap — Lambswool Yarn with Packable Crushable Finish
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Lambswool Yarn with packable crushable finish for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is stitched brim with the right amount of give — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: packing that arrives mixed and unusable on the line, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Ivy Cap |
|---|---|
| Size | S / 55 cm |
| Type | eight-panel cap |
| Material | Lambswool Yarn |
| Construction / finish | Packable Crushable Finish |
| Colour options | 12 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 300 pieces per style |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | GSO conformity with Arabic labelling; azo dye-free declaration |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Wire Brim — available on Lambswool Yarn, quoted per position and per colour.
- Curved Brim — available on Lambswool Yarn, quoted per position and per colour.
- Shapeable Edge — available on Lambswool Yarn, quoted per position and per colour.
- Embroidered Patch — available on Lambswool Yarn, quoted per position and per colour.
- Elastic Sweatband — available on Lambswool Yarn, quoted per position and per colour.
- Yarn Dyeing — available on Lambswool Yarn, quoted per position and per colour.
- Felt Blocking — available on Lambswool Yarn, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Lambswool Yarn
- Shape sample with packable crushable finish applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same stitched brim with the right amount of give.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
How long does sampling take?
A first sample takes 12 working days, and each revision about 5 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your ivy cap programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
