Custom Trucker Hat — Wool Felt Hood with 3D Puff Embroidery
We supply trucker hat to brands, retailers, uniform and promotional programmes, made in Wool Felt Hood with 3d puff embroidery for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is mesh breathability and hand feel — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Trucker Hat |
|---|---|
| Panels | 6-panel |
| Back | patterned mesh back |
| Material | Wool Felt Hood |
| Construction / finish | 3D Puff Embroidery |
| Colour options | 6 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 1000 pieces per style |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | GSO conformity with Arabic labelling; EN 71 part 3 for decorative components |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- UV Printing — available on Wool Felt Hood, quoted per position and per colour.
- Water-Repellent Finish — available on Wool Felt Hood, quoted per position and per colour.
- Overlocked Edge — available on Wool Felt Hood, quoted per position and per colour.
- Powder Coating — available on Wool Felt Hood, quoted per position and per colour.
- Placement Print — available on Wool Felt Hood, quoted per position and per colour.
- All-Over Print — available on Wool Felt Hood, quoted per position and per colour.
- Sewn Edge — available on Wool Felt Hood, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Wool Felt Hood
- Shape sample with 3d puff embroidery applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same mesh breathability and hand feel.
FAQ
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 12 working days, and each revision about 5 days.
Start your trucker hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
