Custom Ivy Cap — EVA Foam with Sewn Edge
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in EVA Foam with sewn edge for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is pattern matching across panels on checked cloth — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.

Specification
| Product | Ivy Cap |
|---|---|
| Size | S / 55 cm |
| Type | wool blend ivy cap |
| Material | EVA Foam |
| Construction / finish | Sewn Edge |
| Colour options | 24 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Die-Casting — available on EVA Foam, quoted per position and per colour.
- Reflective Piping — available on EVA Foam, quoted per position and per colour.
- Unstructured Crown — available on EVA Foam, quoted per position and per colour.
- Rib Knit — available on EVA Foam, quoted per position and per colour.
- Curved Brim — available on EVA Foam, quoted per position and per colour.
- Metal Eyelet — available on EVA Foam, quoted per position and per colour.
- Fringe Finish — available on EVA Foam, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed EVA Foam
- Shape sample with sewn edge applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same pattern matching across panels on checked cloth.
FAQ
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your ivy cap programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.



