Custom Ivy Cap — Toyo Straw with Epoxy Dome
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Toyo Straw with epoxy dome for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is panel symmetry on an eight-piece crown — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Ivy Cap |
|---|---|
| Size | M / 57 cm |
| Type | wool blend ivy cap |
| Material | Toyo Straw |
| Construction / finish | Epoxy Dome |
| Colour options | 12 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 2000 pieces per style |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; salt spray test for metal finishes |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Die-Casting — available on Toyo Straw, quoted per position and per colour.
- Rib Knit — available on Toyo Straw, quoted per position and per colour.
- Stamping — available on Toyo Straw, quoted per position and per colour.
- Piece Dyeing — available on Toyo Straw, quoted per position and per colour.
- Sequin Stitching — available on Toyo Straw, quoted per position and per colour.
- Moisture-Wicking Finish — available on Toyo Straw, quoted per position and per colour.
- Ultrasonic Welding — available on Toyo Straw, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Toyo Straw
- Shape sample with epoxy dome applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same panel symmetry on an eight-piece crown.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 7 working days, and each revision about 4 days.
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
Start your ivy cap programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
