Custom Ivy Cap — EVA Foam with Waffle Knit
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in EVA Foam with waffle knit for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is pattern matching across panels on checked cloth — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: shade variation within one carton, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Ivy Cap |
|---|---|
| Size | S / 55 cm |
| Type | flat ivy cap |
| Material | EVA Foam |
| Construction / finish | Waffle Knit |
| Colour options | 16 shades, Pantone matched |
| Packing | gift box |
| MOQ | 500 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | UKCA and REACH documentation; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Anti-UV Finish — available on EVA Foam, quoted per position and per colour.
- Sewn Edge — available on EVA Foam, quoted per position and per colour.
- Beaded Detail — available on EVA Foam, quoted per position and per colour.
- Pantone Colour Matching — available on EVA Foam, quoted per position and per colour.
- Reflective Piping — available on EVA Foam, quoted per position and per colour.
- Sandwich Brim — available on EVA Foam, quoted per position and per colour.
- Braided Weave — available on EVA Foam, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed EVA Foam
- Shape sample with waffle knit applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same pattern matching across panels on checked cloth.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 14 working days, and each revision about 3 days.
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your ivy cap programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
