Custom Ivy Cap — Waxed Cotton with Yarn Dyeing
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Waxed Cotton with yarn dyeing for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is pattern matching across panels on checked cloth — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Ivy Cap |
|---|---|
| Size | XL / 61 cm |
| Type | eight-panel cap |
| Material | Waxed Cotton |
| Construction / finish | Yarn Dyeing |
| Colour options | 24 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | GSO conformity with Arabic labelling; salt spray test for metal finishes |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Waffle Knit — available on Waxed Cotton, quoted per position and per colour.
- Felt Blocking — available on Waxed Cotton, quoted per position and per colour.
- Piece Dyeing — available on Waxed Cotton, quoted per position and per colour.
- Rib Knit — available on Waxed Cotton, quoted per position and per colour.
- Sewn Edge — available on Waxed Cotton, quoted per position and per colour.
- Velcro Closure — available on Waxed Cotton, quoted per position and per colour.
- Crochet — available on Waxed Cotton, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Waxed Cotton
- Shape sample with yarn dyeing applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same pattern matching across panels on checked cloth.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Start your ivy cap programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
