Case Study: Custom Girls Denim Bomber Style Jacket for a Coffee Roaster Chain in Chile
Source:Girls Denim Bomber Style Jacket /
Time:2026-09-18
Girls Denim Bomber Style Jacket for a Coffee Roaster Chain in Chile
A Coffee Roaster Chain approached us with a girls denim bomber style jacket requirement for Chile. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Minimum order quantities far above what a growing brand can absorb
- Color drift between lab dips and bulk fabric
- Packaging that arrives crushed and unsellable
What we specified
| Product | Girls Denim Bomber Style Jacket |
|---|---|
| Client type | A Coffee Roaster Chain |
| Market | Chile |
| Order volume | 2,000 pieces across 3 colourways |
| Base fabric | Nylon |
| Decoration | Embossing |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Nylon and locked shrinkage allowance before grading.
- Decoration was moved to Embossing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 2,000 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.
Planning something similar?
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