Case Study: Custom Girls Training Bras for a Security Company in Poland
Girls Training Bras for a Security Company in Poland
A Security Company approached us with a girls training bras requirement for Poland. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Minimum order quantities far above what a growing brand can absorb
- Suppliers who disappear once the deposit is paid
- Packaging that arrives crushed and unsellable

What we specified
| Product | Girls Training Bras |
|---|---|
| Client type | A Security Company |
| Market | Poland |
| Order volume | 500 pieces across 4 colourways |
| Base fabric | Spandex |
| Decoration | Shirring |
| Size range | S-4XL |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Spandex and locked shrinkage allowance before grading.
- Decoration was moved to Shirring after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.

Result
- 500 pieces delivered inside the 10-week window.
- Unit cost held within 4.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not from machines.

Planning something similar?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



