Case Study: Custom Long Men Board Short for a Yoga Retreat Brand in Thailand
Source:Long Men Board Short /
Time:2026-09-18
Long Men Board Short for a Yoga Retreat Brand in Thailand
A Yoga Retreat Brand approached us with a long men board short requirement for Thailand. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Inconsistent sizing between production runs
- Minimum order quantities far above what a growing brand can absorb
- Unclear responsibility when a defect shows up after washing
What we specified
| Product | Long Men Board Short |
|---|---|
| Client type | A Yoga Retreat Brand |
| Market | Thailand |
| Order volume | 1,200 pieces across 3 colourways |
| Base fabric | Elastane Blend |
| Decoration | DTF Film Printing |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Elastane Blend and locked shrinkage allowance before grading.
- Decoration was moved to DTF Film Printing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 1,200 pieces delivered inside the 8-week window.
- Unit cost held within 4.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
