Case Study: Custom Mens Black Down Jacket With Hood for a Golf Club in Ireland
Source:Mens Black Down Jacket With Hood /
Time:2026-09-18
Mens Black Down Jacket With Hood for a Golf Club in Ireland
A Golf Club approached us with a mens black down jacket with hood requirement for Ireland. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Color drift between lab dips and bulk fabric
- Packaging that arrives crushed and unsellable
- Unclear responsibility when a defect shows up after washing
What we specified
| Product | Mens Black Down Jacket With Hood |
|---|---|
| Client type | A Golf Club |
| Market | Ireland |
| Order volume | 5,000 pieces across 4 colourways |
| Base fabric | Velour |
| Decoration | Enzyme Wash |
| Size range | S-4XL |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Velour and locked shrinkage allowance before grading.
- Decoration was moved to Enzyme Wash after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 5,000 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.
Planning something similar?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
