Case Study: Custom Multi Station Gym Fitness Set for an Event Management Company in Canada
Multi Station Gym Fitness Set for an Event Management Company in Canada
An Event Management Company approached us with a multi station gym fitness set requirement for Canada. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Unclear responsibility when a defect shows up after washing
- No reliable way to track a order once it enters production
- Suppliers who disappear once the deposit is paid

What we specified
| Product | Multi Station Gym Fitness Set |
|---|---|
| Client type | An Event Management Company |
| Market | Canada |
| Order volume | 1,200 pieces across 2 colourways |
| Base fabric | Georgette |
| Decoration | Snow Wash |
| Size range | 2-12Y |
| Sampling rounds | 2 |
| Delivery window | 5 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Georgette and locked shrinkage allowance before grading.
- Decoration was moved to Snow Wash after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.

Result
- 1,200 pieces delivered inside the 5-week window.
- Unit cost held within 4.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not from machines.

Planning something similar?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



