Case Study: Custom Plus Size Beach Dresses for a Shopify DTC Brand in Czechia
Source:Plus Size Beach Dresses /
Time:2026-09-18
Plus Size Beach Dresses for a Shopify DTC Brand in Czechia
A Shopify DTC Brand approached us with a plus size beach dresses requirement for Czechia. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Packaging that arrives crushed and unsellable
- Minimum order quantities far above what a growing brand can absorb
- Color drift between lab dips and bulk fabric
What we specified
| Product | Plus Size Beach Dresses |
|---|---|
| Client type | A Shopify DTC Brand |
| Market | Czechia |
| Order volume | 8,000 pieces across 4 colourways |
| Base fabric | Recycled Nylon |
| Decoration | Garment Dyeing |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Recycled Nylon and locked shrinkage allowance before grading.
- Decoration was moved to Garment Dyeing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 8,000 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Fix the size ratio early. Changing the ratio after cutting starts is the single most expensive change a client can request.
Planning something similar?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
