Case Study: Custom Plus Size Equestrian Clothing for a University Athletic Department in Australia

Plus Size Equestrian Clothing for a University Athletic Department in Australia

A University Athletic Department approached us with a plus size equestrian clothing requirement for Australia. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.

The challenge

• No reliable way to track a order once it enters production
• Minimum order quantities far above what a growing brand can absorb
• Inconsistent sizing between production runs

What we specified

How it was resolved

1. We rebuilt the tech pack around Linen and locked shrinkage allowance before grading.
2. Decoration was moved to 3D Puff Embroidery after strike-off tests showed better wash durability.
3. A pre-production sample was approved and retained as the golden reference.
4. Production ran with in-line inspection and a mid-run photo report.
5. Cartons were packed to the client's own barcode and size ratio specification.

Result

• 1,200 pieces delivered inside the 12-week window.
• Unit cost held within 4.5% of the original quotation.
• Return rate linked to fit or workmanship stayed under 1.5%.
• The specification is now on file, so reorders reproduce the approved sample.

What we would repeat

Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.

Planning something similar?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.