Case Study: Custom Professional Volleyball Shoes for a Golf Club in Brazil

Professional Volleyball Shoes for a Golf Club in Brazil

A Golf Club approached us with a professional volleyball shoes requirement for Brazil. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.

The challenge

• Suppliers who disappear once the deposit is paid
• Minimum order quantities far above what a growing brand can absorb
• Color drift between lab dips and bulk fabric

What we specified

How it was resolved

1. We rebuilt the tech pack around French Linen and locked shrinkage allowance before grading.
2. Decoration was moved to Piping and Binding after strike-off tests showed better wash durability.
3. A pre-production sample was approved and retained as the golden reference.
4. Production ran with in-line inspection and a mid-run photo report.
5. Cartons were packed to the client's own barcode and size ratio specification.

Result

• 800 pieces delivered inside the 12-week window.
• Unit cost held within 1.5% of the original quotation.
• Return rate linked to fit or workmanship stayed under 1.5%.
• The specification is now on file, so reorders reproduce the approved sample.

What we would repeat

Approve a pre-production sample from the actual bulk fabric. Proto cloth behaves differently in cutting and washing.

Planning something similar?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.