Case Study: Custom Upf Protection Modest Swimwear for a Brewery and Taproom in China
Upf Protection Modest Swimwear for a Brewery and Taproom in China
A Brewery and Taproom approached us with a upf protection modest swimwear requirement for China. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Unclear responsibility when a defect shows up after washing
- Suppliers who disappear once the deposit is paid
- Inconsistent sizing between production runs

What we specified
| Product | Upf Protection Modest Swimwear |
|---|---|
| Client type | A Brewery and Taproom |
| Market | China |
| Order volume | 1,200 pieces across 2 colourways |
| Base fabric | French Terry |
| Decoration | Ultrasonic Welding |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around French Terry and locked shrinkage allowance before grading.
- Decoration was moved to Ultrasonic Welding after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.

Result
- 1,200 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Approve a pre-production sample from the actual bulk fabric. Proto cloth behaves differently in cutting and washing.

Planning something similar?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



