Case Study: Custom Long Sleeve Leotard for a Brewery and Taproom in Taiwan
Source:Long Sleeve Leotard /
Time:2026-09-18
Long Sleeve Leotard for a Brewery and Taproom in Taiwan
A Brewery and Taproom approached us with a long sleeve leotard requirement for Taiwan. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Color drift between lab dips and bulk fabric
- Long lead times that miss the selling season
- Packaging that arrives crushed and unsellable
What we specified
| Product | Long Sleeve Leotard |
|---|---|
| Client type | A Brewery and Taproom |
| Market | Taiwan |
| Order volume | 5,000 pieces across 6 colourways |
| Base fabric | Seersucker |
| Decoration | Screen Printing |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Seersucker and locked shrinkage allowance before grading.
- Decoration was moved to Screen Printing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 5,000 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Fix the size ratio early. Changing the ratio after cutting starts is the single most expensive change a client can request.
Planning something similar?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
