Case Study: Custom Fishing Gear Hawaii for a Beauty Salon Chain in Colombia
Fishing Gear Hawaii for a Beauty Salon Chain in Colombia
A Beauty Salon Chain approached us with a fishing gear hawaii requirement for Colombia. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Packaging that arrives crushed and unsellable
- Inconsistent sizing between production runs
- Unclear responsibility when a defect shows up after washing

What we specified
| Product | Fishing Gear Hawaii |
|---|---|
| Client type | A Beauty Salon Chain |
| Market | Colombia |
| Order volume | 800 pieces across 4 colourways |
| Base fabric | Stretch Denim |
| Decoration | Applique Embroidery |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Stretch Denim and locked shrinkage allowance before grading.
- Decoration was moved to Applique Embroidery after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.

Result
- 800 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the original quotation.
- Return rate linked to fit or workmanship stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.

Planning something similar?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



