Case Study: Custom Girls Training Bras for a Security Company in the United Kingdom
Source:Girls Training Bras /
Time:2026-09-18
Girls Training Bras for a Security Company in the United Kingdom
A Security Company approached us with a girls training bras requirement for the United Kingdom. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- No reliable way to track a order once it enters production
- Color drift between lab dips and bulk fabric
- Minimum order quantities far above what a growing brand can absorb
What we specified
| Product | Girls Training Bras |
|---|---|
| Client type | A Security Company |
| Market | the United Kingdom |
| Order volume | 500 pieces across 3 colourways |
| Base fabric | Denim |
| Decoration | Laser Engraving |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 5 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Denim and locked shrinkage allowance before grading.
- Decoration was moved to Laser Engraving after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 500 pieces delivered inside the 5-week window.
- Unit cost held within 3.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.
Planning something similar?
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