Case Study: Custom Long Sleeve Leotard for a Cruise Line in Morocco
Source:Long Sleeve Leotard /
Time:2026-09-18
Long Sleeve Leotard for a Cruise Line in Morocco
A Cruise Line approached us with a long sleeve leotard requirement for Morocco. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- No reliable way to track a order once it enters production
- Minimum order quantities far above what a growing brand can absorb
- Suppliers who disappear once the deposit is paid
What we specified
| Product | Long Sleeve Leotard |
|---|---|
| Client type | A Cruise Line |
| Market | Morocco |
| Order volume | 500 pieces across 3 colourways |
| Base fabric | Recycled Polyester (rPET) |
| Decoration | Embossing |
| Size range | XS-3XL |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Recycled Polyester (rPET) and locked shrinkage allowance before grading.
- Decoration was moved to Embossing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.
Result
- 500 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the colour standard before grading. Once a shade moves, every downstream approval has to be redone and the calendar slips.
Planning something similar?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
