Case Study: Custom Toddler Display Form for a Bridal Studio in the Philippines
Toddler Display Form for a Bridal Studio in the Philippines
A Bridal Studio approached us with a toddler display form requirement for the Philippines. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive shipping and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- No reliable way to track a order once it enters production
- Inconsistent sizing between production runs
- Packaging that arrives crushed and unsellable

What we specified
| Product | Toddler Display Form |
|---|---|
| Client type | A Bridal Studio |
| Market | the Philippines |
| Order volume | 500 pieces across 2 colourways |
| Base fabric | Brushed Fleece |
| Decoration | Reflective Printing |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
How it was resolved
- We rebuilt the tech pack around Brushed Fleece and locked shrinkage allowance before grading.
- Decoration was moved to Reflective Printing after strike-off tests showed better wash durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and size ratio specification.

Result
- 500 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the original quotation.
- Return rate linked to fit or workmanship stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Approve a pre-production sample from the actual bulk fabric. Proto cloth behaves differently in cutting and washing.

Planning something similar?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



