Tailored Adjustable Kids' Mannequin in Metallic Thread with Draped Neckline
Tailored Adjustable Kids' Mannequin in Metallic Thread with Draped Neckline
A Government Agency approached us to develop a tailored adjustable kids' mannequin around a single idea: draped neckline, executed in metallic thread. The capsule was destined for Italy and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes
- Delivery missed the collection launch window

What we specified
| Product | Tailored Adjustable Kids' Mannequin |
|---|---|
| Client type | A Government Agency |
| Market | Italy |
| Order volume | 900 pieces across 4 colourways |
| Base material | Metallic Thread |
| Signature detail | Draped Neckline |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The adjustable kids' mannequin was prototyped on the fit model, then revised twice before pre-production.
- Draped Neckline was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Government Agency launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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