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Capsule Adjustable Kids' Mannequin in Tencel with Lace Inset

Source:Adjustable Kids' Mannequin / Time:2026-09-29

Capsule Adjustable Kids' Mannequin in Tencel with Lace Inset

A Military Supply Unit approached us to develop a capsule adjustable kids' mannequin around a single idea: lace inset, executed in tencel. The capsule was destined for South Africa and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Unit costs were too high for a boutique price point
  • Decoration durability failed after two washes

capsule adjustable kids' mannequin case study

What we specified

ProductCapsule Adjustable Kids' Mannequin
Client typeA Military Supply Unit
MarketSouth Africa
Order volume120 pieces across 5 colourways
Base materialTencel
Signature detailLace Inset
Size rangeXS-XL
Sampling rounds3
Delivery window12 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Tencel was confirmed with lab dips and a hand-feel approval before grading.
  3. The adjustable kids' mannequin was prototyped on the fit model, then revised twice before pre-production.
  4. Lace Inset was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

capsule adjustable kids' mannequin production

Result

  • 120 pieces delivered inside the 12-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Military Supply Unit launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

adjustable kids' mannequin finished

Planning a similar capsule?

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