Capsule Adjustable Kids' Mannequin in Merino Wool with Sculptural Draping

Capsule Adjustable Kids' Mannequin in Merino Wool with Sculptural Draping

A Fast-Growing Startup Label approached us to develop a capsule adjustable kids' mannequin around a single idea: sculptural draping, executed in merino wool. The capsule was destined for Turkey and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The sample did not match the runway reference
• Decoration durability failed after two washes
• Delivery missed the collection launch window

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
3. The adjustable kids' mannequin was prototyped on the fit model, then revised twice before pre-production.
4. Sculptural Draping was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 1,500 pieces delivered inside the 10-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Fast-Growing Startup Label launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.