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Modern Blue Down Jacket in Mohair with Bow Detail

Source:Blue Down Jacket / Time:2026-09-29

Modern Blue Down Jacket in Mohair with Bow Detail

A Security Company approached us to develop a modern blue down jacket around a single idea: bow detail, executed in mohair. The capsule was destined for Spain and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Delivery missed the collection launch window
  • Unit costs were too high for a boutique price point

modern blue down jacket case study

What we specified

ProductModern Blue Down Jacket
Client typeA Security Company
MarketSpain
Order volume2,400 pieces across 4 colourways
Base materialMohair
Signature detailBow Detail
Size rangeCustom grading
Sampling rounds3
Delivery window6 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Mohair was confirmed with lab dips and a hand-feel approval before grading.
  3. The blue down jacket was prototyped on the fit model, then revised twice before pre-production.
  4. Bow Detail was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

modern blue down jacket production

Result

  • 2,400 pieces delivered inside the 6-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Security Company launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

blue down jacket finished

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