Boutique Blue Down Jacket in Organza with High-Low Hem
Source:Blue Down Jacket /
Time:2026-09-29
Boutique Blue Down Jacket in Organza with High-Low Hem
A Surf School approached us to develop a boutique blue down jacket around a single idea: high-low hem, executed in organza. The capsule was destined for Vietnam and needed boutique finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
What we specified
| Product | Boutique Blue Down Jacket |
|---|---|
| Client type | A Surf School |
| Market | Vietnam |
| Order volume | 240 pieces across 2 colourways |
| Base material | Organza |
| Signature detail | High-Low Hem |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organza was confirmed with lab dips and a hand-feel approval before grading.
- The blue down jacket was prototyped on the fit model, then revised twice before pre-production.
- High-Low Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Surf School launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
