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Modern Blue Down Jacket in Metallic Thread with Open Back

Source:Blue Down Jacket / Time:2026-09-29

Modern Blue Down Jacket in Metallic Thread with Open Back

A Security Company approached us to develop a modern blue down jacket around a single idea: open back, executed in metallic thread. The capsule was destined for Norway and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Unit costs were too high for a boutique price point
  • Delivery missed the collection launch window
  • Fabric hand feel changed between production runs

modern blue down jacket case study

What we specified

ProductModern Blue Down Jacket
Client typeA Security Company
MarketNorway
Order volume120 pieces across 3 colourways
Base materialMetallic Thread
Signature detailOpen Back
Size rangeCustom grading
Sampling rounds3
Delivery window8 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
  3. The blue down jacket was prototyped on the fit model, then revised twice before pre-production.
  4. Open Back was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

modern blue down jacket production

Result

  • 120 pieces delivered inside the 8-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Security Company launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

blue down jacket finished

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